{"id":3318,"date":"2023-03-26T00:56:18","date_gmt":"2023-03-26T03:56:18","guid":{"rendered":"https:\/\/idugel.com.br\/?p=3318"},"modified":"2023-04-06T21:21:14","modified_gmt":"2023-04-07T00:21:14","slug":"solucoes-para-processamento-de-cacau","status":"publish","type":"post","link":"https:\/\/idugel.com.br\/en\/solucoes-para-processamento-de-cacau\/","title":{"rendered":"Cocoa Day: Complete Solutions for Processing Cocoa Beans and Nibs"},"content":{"rendered":"

Today we celebrate Cocoa Day, a special date that pays homage to the fruit that is the base of chocolate, one of the most beloved delicacies in the entire world. Learn a little more about this important component of the world's food supply and the cocoa processing solutions present in the Idugel Group portfolio.<\/p>\n\n\n\n

Cocoa in the World:<\/h2>\n\n\n\n

Cocoa, native to Central and South America (including the Amazon in Brazil), is an important crop in several regions of the world and has been cultivated for thousands of years. Its scientific name, Theobroma cacao, means \u201cfood of the gods\u201d and it is no wonder that it has a special place in our hearts and palates.<\/p>\n\n\n\n

Cocoa is a fruit rich in nutrients and antioxidants, and has numerous health benefits. Its production involves a careful process that includes harvesting the pods, fermenting, drying, roasting and grinding the cocoa beans to obtain cocoa paste, which can later be transformed into chocolate or other cocoa-based products.<\/p>\n\n\n\n

Demand for cocoa and cocoa products continues to grow, driven by increased chocolate consumption and awareness of the health benefits associated with moderate cocoa consumption. In addition, the market for organic and sustainably sourced cocoa has also experienced significant growth in recent years, reflecting consumers\u2019 growing concern about sustainability and ethical practices in the cocoa supply chain.<\/p>\n\n\n\n

According to the International Cocoa Organization (ICCO), global cocoa production for the 2021 crop year was estimated at approximately 5.05 million metric tons. West Africa accounts for about 70% of global production, with C\u00f4te d\u2019Ivoire and Ghana being the two largest cocoa producers, contributing approximately 45% and 20% of global production, respectively.<\/p>\n\n\n\n

Cocoa in Brazil:<\/h2>\n\n\n\n

According to the National Supply Company (CONAB), Brazilian cocoa production for the 2021 harvest was estimated at approximately 239.6 thousand metric tons. Brazil ranks sixth among the largest cocoa producers in the world, accounting for approximately 4.7% of global production.<\/p>\n\n\n\n

Most of Brazil\u2019s cocoa is grown in the Northeast region, especially in the state of Bahia, which accounts for approximately 70% of national production. Other important producing states are Par\u00e1, Esp\u00edrito Santo and Rond\u00f4nia. In recent years, cocoa production in Brazil has been growing, driven by investments in improving productivity and expanding the planted area, as well as by the adoption of sustainable practices and organic production.<\/p>\n\n\n\n

The Cocoa Process:<\/h2>\n\n\n\n

The industrial process<\/a> Cocoa involves several stages, from harvesting the fruits to obtaining final products such as chocolate and other derivatives. Here is a summary of the main stages:<\/p>\n\n\n\n

    \n
  1. Harvesting: The cocoa pods are harvested by hand when ripe. They are cut carefully so as not to damage the tree.<\/li>\n\n\n\n
  2. Fermentation: After harvesting, the fruits are opened and the seeds, known as cocoa beans, are removed along with the pulp that surrounds them. The beans and pulp are placed in fermentation boxes for 5 to 7 days, allowing chemical and physical changes essential for the development of the chocolate flavor to occur.<\/li>\n\n\n\n
  3. Drying: The fermented almonds are spread out to dry in the sun or in mechanical dryers. Drying reduces the moisture content of the almonds from about 60% to 6-8%, which is necessary to prevent mold growth and product spoilage.<\/li>\n\n\n\n
  4. Storage and transportation: Dried beans are stored and transported to cocoa processing facilities where they will be processed into cocoa products.<\/li>\n\n\n\n
  5. Cleaning and selection: At the factory, the almonds are cleaned and selected by size and quality before being roasted.<\/li>\n\n\n\n
  6. Roasting: The almonds are roasted at varying temperatures to develop the characteristic chocolate flavor and aroma. Roasting also makes it easier to remove the skin from the almonds.<\/li>\n\n\n\n
  7. Grinding and refining: Roasted beans are ground in a process that produces a paste called cocoa liquor. Cocoa liquor contains cocoa solids and cocoa butter, which can be separated in a pressing process.<\/li>\n\n\n\n
  8. Production of chocolate and other cocoa products: Cocoa butter and cocoa solids are used as the main ingredients in the manufacture of chocolate and other cocoa products, such as cocoa powder and cocoa mass. These products undergo several additional steps, including mixing, conching, tempering and molding, before being packaged and distributed.<\/li>\n<\/ol>\n\n\n\n

    Cocoa Nibs:<\/h2>\n\n\n\n

    Cacao nibs are small, crunchy pieces of fermented, dried, and roasted cacao beans. They are the purest and least processed form of chocolate, retaining most of the nutrients and beneficial compounds found in cacao. Cacao nibs are rich in antioxidants, flavonoids, minerals, and healthy fats. They are often used in chocolate recipes, desserts, snacks, and even savory dishes, adding a rich chocolate flavor and a crunchy texture.<\/p>\n\n\n\n

    Role of Industry:<\/h2>\n\n\n\n

    On this Cocoa Day, it is important to highlight the fundamental role that the industry plays in the processing and valorization of this incredible fruit. The Idugel Group, as a specialist in industrial solutions and equipment, plays an essential role in this process. With a complete line of equipment for transporting, cleaning and sorting cocoa beans, almonds and nibs, the Idugel Group offers producers the technology necessary to guarantee the quality of cocoa from its arrival at the factory to its transformation into final products.<\/p>\n\n\n\n

    Idugel Group equipment <\/a>are designed to meet the specific needs of cocoa processors, ensuring efficiency, safety and product quality. With solutions such as cleaning systems, pneumatic conveyors, vibrating screens and cocoa and nib sorting systems, the company offers comprehensive support to customers seeking to maximize the quality and value of their cocoa-based products.<\/p>\n\n\n\n

    It is important to remember that the success of the cocoa industry depends not only on the quality of the fruit, but also on the innovation and technology used in processing. The Idugel Group is proud to be part of this production chain, contributing to the increasingly valued and appreciated cocoa throughout the world.<\/p>\n\n\n\n

    So, on this Cocoa Day, let\u2019s celebrate the importance of this wonderful fruit and the crucial role that Idugel Group plays in the industry, providing the best equipment solutions to ensure that cocoa continues to be a key ingredient in our lives and on our palates. Happy Cocoa Day! #CocoaDay #IdugelGroup #CocoaIndustry #Technology #Quality<\/p>\n\n\n\n

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    Hoje celebramos o Dia do Cacau, uma data especial que homenageia o fruto que \u00e9 a base do chocolate, uma das iguarias mais amadas no mundo inteiro, entenda um pouco mais sobre este importante componente da alimenta\u00e7\u00e3o mundial e as solu\u00e7\u00f5es para processamento de cacau presentes no portfolio do Grupo Idugel. Cacau no Mundo: O […]<\/p>\n","protected":false},"author":2,"featured_media":3319,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[162,325,168],"tags":[310,312,311,313,309],"class_list":["post-3318","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-novidades","category-datas-comemorativas","category-vagas-de-oportunidades","tag-dia-do-cacau","tag-equipamentos-para-amendoas-de-cacau","tag-equipamentos-para-cacau","tag-equipamentos-para-nibs","tag-processamento-de-cacau"],"_links":{"self":[{"href":"https:\/\/idugel.com.br\/en\/wp-json\/wp\/v2\/posts\/3318","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/idugel.com.br\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/idugel.com.br\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/idugel.com.br\/en\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/idugel.com.br\/en\/wp-json\/wp\/v2\/comments?post=3318"}],"version-history":[{"count":3,"href":"https:\/\/idugel.com.br\/en\/wp-json\/wp\/v2\/posts\/3318\/revisions"}],"predecessor-version":[{"id":3322,"href":"https:\/\/idugel.com.br\/en\/wp-json\/wp\/v2\/posts\/3318\/revisions\/3322"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/idugel.com.br\/en\/wp-json\/wp\/v2\/media\/3319"}],"wp:attachment":[{"href":"https:\/\/idugel.com.br\/en\/wp-json\/wp\/v2\/media?parent=3318"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/idugel.com.br\/en\/wp-json\/wp\/v2\/categories?post=3318"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/idugel.com.br\/en\/wp-json\/wp\/v2\/tags?post=3318"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}