Descriptive:

Composed of a set of rollers or cylinders arranged horizontally. It has a system equipped with steam exhaust, high-efficiency hydraulic system and speed adjustment control of the rolling rollers. High-resistance cylinders, with high processing and compression capacity depending on the product to be processed. Automatic feeding system according to the adjusted product level in the equipment.

Construction:

Made of stainless steel. Rigid structure with special high-resistance steel.

MOTORIZATION | Two motors for main drive and one motor for feeder.

Capacity:

Variable depending on the type of product and project design, in general terms, it yields twice as much as the Chromium Laminator.

Use:

Specially designed for rolling and flaking cereals, using steam for greater capacity and efficiency.

Accessories:

Hydraulic system, electrical control panel, magnetic separation mechanism (to prevent damage to the roll by ferrous materials).

Main advantages:

With the Master Cereal Roller – Titanium Line, you ensure efficient and high-quality production to meet the demands of the food market.

Maintenance: Through exclusive technology from the Idugel Group, the Master Rolling Mills from the TITANIUM line have a robust operating system, which allows work for several years with low maintenance.

Performance: Producing up to twice as much with practically the same space, the customer can obtain the benefits of expanding existing lines that use conventional rolling mills or flocculators, benefiting from low energy consumption per ton and low investment in installation.

Technical Summary:

We present the Master Cereal Roller – Titanium Line, ideal for food industries with high quality standards. This equipment is perfect for producing cereal flakes (such as corn, rice and oats) with high capacity and efficiency.

Differentials:

• Functional and compact design;
• Easy installation and maintenance;
• High degree of automation and intuitive operation;
• Flexibility and superior performance;
• Flakes with excellent appearance and texture;
• Noise reduction and lower production of fines;
• Best cost-benefit ratio on the market.

Essential features:

Structure and accessibility:

• Compact design and easy installation;
• Broad access to operating components;
• Large doors (stainless steel) to facilitate access to service areas;
• Smaller doors for collecting samples of the laminated product;
• Grouping and easy access to lubrication points.

Feeder:

• Adjustable feed control by gate opening or feed roller speed;
• Grooved rotating feeder roller, made of special antimagnetic material;
• Electropneumatic mechanism for automatic closing of the feed;
• Integrated magnetic separator with stainless steel frame (Optional);
• Components in contact with the product are made of stainless material.

Laminating cylinders:

• Proven quality, machining and balancing precision, high hardness and wear resistance;
• High-strength and durable alloy steel axle ends;

Bearings and bearings:

• Reinforced bearings, cast in SAE 1045 steel;
• Easy and safe disassembly of rolling cylinders;
• Reinforced, easy-to-remove self-aligning roller bearings;
• Efficiency guaranteed by hydraulic pistons.

Hydraulic system:

• Automated hydraulic unit with pressure switch;
• Flake thickness adjustment with hydraulic pistons;
• Protection of rolling mill cylinders against impacts from foreign materials.

Base and Drive:

• Robust construction, using robotic technology for manufacturing;
• Anti-vibration elements for silent operation;
• Rolling cylinders driven by individual motors.

Automation and electrical panel:

• Control of all functions of the electro-hydraulic system;
• Adjusting the feed flow by opening the electropneumatic gate or varying the speed of the feed roller;
• Level sensor in the feed hopper.

Sanitization and hygiene:

• “Easy clean” design of the laminator’s internal compartment;
• Components in contact with the product are made of stainless steel;
• Food grade epoxy finish paint.

Superior flake quality:

• Uniform and homogeneous feeding;
• Robust bearings with large support surfaces;
• Precise adjustment of flake thickness in the range of hundredths of a millimeter;
• Production of 1500 to 3000 kg/h of corn flakes;
• Engines up to 75 HP.