Industrial mixers: learn about the types and choose the ideal one for your production

Conheça https://misturadores.idugel.net/

The Idugel Group has o maior misturador industrial para alimentação humana installed in Brazilian territory.

What is the Blending process?

Mixing is an essential operation in many industrial processes, which consists of combining several ingredients homogeneously. The equipment used for this purpose is called mixers, which are available in different types, sizes and configurations to meet the needs of each application.

In the continuous mixing process, ingredients constantly flow through the lines to the mixer, where they are mixed for a short period of time before flowing through the discharge outlet. This type of process is indicated for lines where much variation in recipes is not necessary, as it is more difficult to clean and sanitize. However, continuous mixing offers high throughput and low energy consumption.

In the batch mixing process, the ingredients are placed in a mixer all at once and blended until mixing is complete. This process offers high precision and control of the exact composition of the mix, allowing you to prepare a variety of recipes quickly and efficiently. In addition, batch mixing is more flexible when adding pasty products, due to the design of the mixers.

How to choose an industrial mixer correctly?

Choosing the ideal industrial mixer for each process is a critical step, which must consider several factors to ensure an efficient and safe operation. One of the first aspects to be evaluated is the type of process to be carried out, which can be continuous or batch.

Another important factor to be considered is the production capacity, which must be dimensioned correctly so that the mixer is always in operation. This can be achieved through the use of lung silos, scales for exact calibration, hoppers and other equipment that guarantee constant feeding with the correct fractions of raw materials and without waiting time between batches.

The choice of industrial mixer it should also take into account the ease of cleaning, the need for maintenance, and the accuracy and control of mixing. In addition, the ingredients to be mixed and the processing time must be evaluated to determine which type of mixer is most suitable.

What are the types of industrial mixers?

There are several types of industrial mixers available on the market, the main ones being:

• Batch mixer: ideal for producing mixing batches with variations in composition. It consists of an entrance hopper that receives the materials, usually equipped with an agitator that performs the necessary movement for mixing. It is a type of mixer that can be found in different sizes, and is often used for the production of food, feed, cosmetics and pharmaceutical products.
• Continuous mixer: used in production lines where a constant mixing flow is required. In this type of mixer, materials are added continuously in a single entry, and mixed in a short period of time (seconds or minutes). It is a type of mixer best suited for lines where there are few variations in the composition of the mixture, and its use is more frequent in the chemical and pharmaceutical industries.
• Planetary mixer: consists of one or more shafts that rotate around a central axis, mixing the materials. It is a type of mixer that is very efficient in obtaining homogeneous mixtures, and can be used in different industries, such as food and pharmaceuticals.
• V or Y mixer: it has a V or Y-shaped bowl that provides a more intense and homogeneous mixture. It is a type of mixer widely used in food and pharmaceutical industries, and is especially suitable for mixing powders and liquids.
• Ribbon Blender: consists of two helical ribbons that rotate in opposite directions, mixing the materials. This type of mixer is widely used in the food, pharmaceutical and chemical industries.
• Fluidized Bed Mixer: Used in processes where it is necessary to mix products at high speed, being commonly used in products such as fertilizers, salts and other granular products.
• High Shear Mixers: These mixers have a rotor and a stator, which work together to create shear and disperse materials. They are suitable for mixing liquids of different viscosities, emulsifying and homogenizing solutions, and dispersing solids in liquids.

Why the industrial mixers from the Idugel Group are the best?

Industrial mixers from the Idugel Group are the best because they are designed with the use of the latest technology and optimization of the constructive form, with the use of artificial intelligence in the preparation of studies and mixing tests, guaranteeing mixing efficiency, lower energy consumption and reduced operating cost. In addition, our mixers are highly customizable and flexible, allowing adaptation to the needs of each client and guaranteeing satisfaction with the final result. No wonder we installed the largest industrial mixer in Brazil in Rio Grande do Sul, which proves the quality and efficiency of our equipment. When it comes to industrial mixers, the Idugel Group is the right choice for those looking for efficiency, quality and innovation.

Grupo Idugel: “Transforming the industry with innovation and cutting-edge technology”

Practical Guide to Industrial Mixers:

When comparing different types of industrial mixers, consider the following aspects:

• Ribbon Blenders are ideal for mixing powdered or granular materials with low viscosity and similar in size and density.
• Paddle mixers are more versatile and can handle a wide variety of materials, including those with different densities and particle sizes, as well as sticky materials.
• Double Cone Mixers are especially suitable for mixing delicate materials or materials with significant differences in density, due to their low shear and excellent material distribution.
• Planetary Mixers are the best option for high viscosity and pasty mixtures, offering excellent homogenization and dispersion of materials.
• High Shear Mixers are ideal for mixing liquids of different viscosities, emulsifying and homogenizing solutions, and dispersing solids in liquids.

When choosing the most suitable equipment, consider the characteristics of the material to be processed, the production requirements and the desired quality of the final mix. In addition, consider the possibility of including deagglomerators or choppers to improve homogenization and prevent the formation of agglomerates. This careful analysis will allow you to select the equipment that best meets the demands of your industry and ensures the quality and efficiency of the mixing process.

Pre-Mixing System: Idugel Group Specialty

The premix system is an advanced solution designed to optimize processes in the food, chemical and pharmaceutical industries. The Idugel Group, a specialist in premix systems, offers customized solutions to meet the specific needs of each client, ensuring the efficiency and quality of the production process.

In the premix system, different ingredients are stored in specific silos or tanks, which are interconnected to an automatic dosing system, controlled by management software. This software enables the programming of recipes and the precise dosing of components, avoiding human errors and ensuring a correct and homogeneous composition of the mixtures.

To ensure efficient mixing, the Idugel Group offers different types of mixers, such as single shaft mixers, twin shaft mixers and cone mixers.

This equipment is selected according to the characteristics of the materials and the desired degree of homogenization, ensuring maximum mixing efficiency. The use of state-of-the-art software allows the mechanical system to be designed with the greatest possible efficiency according to the recipe to be used by the customer.

Additionally, some mixers can be equipped with deagglomerators or choppers, which help break up lumps and agglomerates, further improving the quality of the final product.

The transport of ingredients from the silos to the mixers and then to the processing lines can be carried out using mechanical or pneumatic systems, depending on the customer’s needs. The Idugel Group also offers complete pneumatic transport solutions, ensuring perfect integration between the different components of the premixing system.

The adoption of a premix system provides significant benefits, such as reduced production time, increased quality of final products and greater process control. In addition, the system allows greater traceability and control of the raw materials used, contributing to product safety and compliance. The Idugel Group, with its vast experience and technical knowledge, is the ideal partner for providing efficient and customized premix solutions for each application.